30-min call with RobBook a proof-of-concept call
Coiled springs, wire forms and flat springs

// AI for spring manufacturers

AI for spring manufacturers, tested on prints you already quoted and lots you already shipped.

For custom makers of compression, extension and torsion springs, wire forms and flat springs selling to industrial, automotive and appliance customers. Start with a customer's spring print read into a draft quote sheet, or with a shipment's quality package assembled from your own records. Either becomes a free AI proof of concept on copies of 20 to 30 requests or lots your team has closed. Your shop system, your coilers and every live quote and certificate stay untouched. Your reviewer, the person on your staff who knows that desk best, makes the call against success criteria you agreed first.

Book a proof-of-concept call30 minutes with Rob
Spring maker proof of conceptSettled up front
First job
Print quote requests, or load test certificate packages
You send
20 to 30 closed requests or shipped lots, copied after the NDA
Never
Designs a spring, prices a job, judges a reading or signs
Reviewer
Named by the owner before it starts
Left out
Defense and aerospace work
Price
Range first, fixed price before signing

// Jobs we would test

One desk reads the print, the other signs for the lot

Quotes or packages first
One job at a time

// Why these two first

A spring is bought by how it behaves, and the paper has to say so

Two federal codes for one shop floor. The 2022 NAICS definitions put spring manufacturing, 332613, at making springs from purchased wire, strip or rod, and put fabricated wire products in 332618, springs excepted. A shop coiling compression springs on one machine and forming wire clips on the next belongs to both, so the quote requests on its desk don't share a shape. They do share one thing: your team already answered every one of them, and those closed files are the key a draft gets graded against.

Your trade has its own library. The Spring Manufacturers Institute's regular members are North American companies making precision mechanical springs for general sale, and it lists a Handbook of Spring Design and an Encyclopedia of Spring Design among what it offers them. The engineer sending you a print often works outside that library, which is why one sheet states a load at a length while the next gives a rate and a diameter and stops. Reading those gaps is the first job here.

The published limits stop short of your product line. EN 15800, the European quality specification for cold coiled compression springs, is bounded: wire from 0.07 to 16 mm, mean coil diameter from 0.63 to 200 mm, unloaded length up to 630 mm and a spring index from 4 to 20. Wire forms and flat springs sit outside it. Machinery's Handbook bases its flat spring formulas on standard beam formulas where deflection is small, and it says results for spiral, clock and motor springs cannot be calculated with precise accuracy. So a draft has to know which family it is reading, and the design stays with your people.

A quality package asks what a failure investigation asks. The Institute of Spring Technology calls background information the foundation of every failure analysis: the spring's design, its material certification, grinding, heat treatment, coatings and shot peening, what it was exposed to, and whether it broke during prestressing, scragging or installation. Much of that same record is what a quality manager gathers before signing for a lot. Every package you've shipped is already assembled and on file, so your reviewer has something concrete to hold each draft against.

Accounts ask in different ways. Automotive, appliance and industrial customers don't want the same paper at the same time, and a print can carry a requirement the PO never repeats. Your reviewer picks requests and lots from each kind of account, so the test runs on your real mix.

One limit covers both jobs. The proof of concept never touches your shop system, a coiling machine, a live quote or a live certificate. It never designs a spring, prices a job, judges a reading or signs a certificate. An estimator approves every quote and a quality manager signs every package. Defense and aerospace work stays out, and the standards named here are for context, not legal or engineering advice.

// How the test runs

Three steps, starting from one desk

  1. Step 01

    Choose the desk, name the reviewer

    Your owner names the reviewer, usually your lead estimator for quotes or your quality manager for packages. Before a single file moves, you have the success criteria in writing, a price range for going live and a signed NDA.

  2. Step 02

    Run it on copies

    Send 20 to 30 closed quote requests with the sheets your estimators built, or 20 to 30 shipped lots with the packages that went out. We call this the sandbox: a free AI proof of concept on your own documents. A print or record that can't leave your building gets a look-alike, built with your reviewer.

  3. Step 03

    After a yes, a month on live work

    The same job runs on new requests or new lots for about 30 days. A person approves each quote or package before it goes anywhere. Any next job is a separate decision at its own price, with monthly support once one is running.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

Rob sets the range on the call from how many spring prints or certified lots you handle each month and how many customers' formats they arrive in.

// Questions

What spring makers ask first

Will the AI design a spring or work out a rate for us?
No. It reads what a print states and lists what is missing or doesn't add up on the print's own numbers. Wire choice, stress and whether a spring can be made at all stay with your estimator and your engineers.
Do wire forms and flat springs fit the test?
They can, if you quote them. Put some in the sample with the sheets your estimator used, so drafts get judged on real bend lists and strip callouts. Coil fields simply don't appear on those drafts.
Does this connect to our coilers or load testers?
No. The test runs on copies of prints, printouts, certificates and exports. Nothing connects to a coiling machine, a load tester or your shop system at any point in the test.
Our customers' prints sit under their own confidentiality terms. What then?
Read those terms first. Our NDA is signed before anything moves, and a print you can't share is replaced by a look-alike your reviewer helps build, carrying the same kinds of gaps and conflicts.
Is any of this engineering advice?
No. Standards and handbooks appear on these pages for context only. Which requirement governs a part, and whether a spring or a record meets it, stays with your engineers, your quality manager and your counsel.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Start with last quarter's spring prints.

Half an hour on the phone with Rob about your shop, your role, the job you'd test first and roughly how many prints or certified lots cross your desk each month. Prints and load test reports stay with you until the NDA is signed.

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