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Job 03 · Change orders

// Metal fabricators · Change orders

Change orders from revised drawings, drafted against the steel you already detailed, bought and cut.

For structural and misc metals fabricators. One job, tested on revisions your project managers already worked through. Each AI draft lists every change in the new issue or RFI answer, shows where each affected piece stood that day, and writes the change order request. Your PM checks it and decides what the GC gets.

Book a proof-of-concept call30 minutes with Rob
Past revisions
20 to 30
Designs changed
None
System access
None

// The one job

A new issue lands mid-job. A change list and a draft request come back.

The engineer reissues six sheets with clouds and a new revision number, or answers an RFI with a sketch that moves a beam line. By then your detailer has drawings out for approval, the mill order is placed and the first sequence may be on the saw. Someone has to find every change, check it against the model, the cut list and the shipping log, and get a request to the GC before more work goes into steel that is about to change.

In the proof of concept, AI works through copies of revisions your team already handled and drafts the change list and the request your PM would have sent: what changed, piece by piece, where each affected piece stood that day, and the added or deleted work priced from the job's own estimate. Nothing goes to the GC.

Reissued design sheetNew issue, clouds, RFI sketch
Issue and date
Clouded areas
RFI answered
Members changed
Grid, pieceWasNow
Invented sheet, no project's drawings
Checked against
the bid set and the shop
Change order requestFor your project manager
Steel added
Steel deleted
Already cut
Schedule effect
Piece markStatus that dayCost source
Invented request, for illustration

// What the request has to show

Where a fabricator's change order is won or lost

Find every change, not only the clouded ones. Section 3.6 of the AISC Code of Standard Practice, ANSI/AISC 303-22, asks that revisions be clearly and individually indicated, dated and numbered, with each design drawing keeping its number for the life of the project; a revised model must identify its changed items or come with a written list. Its commentary treats a sketch as a new contract document with its own number and date. Real issues fall short: a cloud gets left off, or a size changes outside one. So the draft compares each reissued sheet with the one your detailer used and with the set the job was bought on, member by member, and lists anything found outside a cloud on its own line.

RFI answers and approval notes count too. Under Section 4.4.2, unless noted otherwise, changes shown in RFI responses or on approved approval documents are released for construction, and the fabricator must promptly tell the owner's designated representative for construction when one adds cost or delay. Drawings come back approved or approved subject to corrections noted, within 14 calendar days unless the contract says otherwise, and a correction written on a returned drawing can change the work with no new revision. So the draft reads your returned approval drawings and RFI log along with the reissued sheets. Section 4.6 also says RFIs are not for releasing the design a piece at a time.

Where the steel stood decides the cost. Section 9.3 has revisions confirmed by change order or extra work order, and Section 9.4.1 prices them on the work added or deleted, the change in its character, and the timing against material ordering, detailing, fabrication and erection. Its commentary asks the reviewer to allow for the disruption, the material already bought and the work already done. So each affected piece gets its status on the day the revision arrived: modeled, on an approval drawing, released, on order, cut, welded, coated or shipped. Tekla PowerFab, for one, matches model changes by GUID rather than piece mark and won't let an import change items already taken from stock; on a revision import it shows which assemblies have piece tracking or taken-from-stock entries, and each change can be allowed, saved for later or prevented.

Pound-priced jobs follow their own rules. On a price-per-pound contract, Section 9.2 sets pay weight as the gross weight on the fabrication documents, with no deduction for cuts, copes, clips, holes or weld preparation, and with weld metal and coatings left out. Section 9.4.3 says such contracts provide for changes made before release for construction, while changes after release adjust the price equitably. The draft weighs steel the way your contract defines it, prices from the job's estimate and your rate sheet, and leaves any line without a rate for your PM. Section 9.5.2 asks the fabricator to report a revision's effect on the schedule, so the draft carries your PM's schedule note or asks for one.

Your reviewer. The owner names the person who knows your change orders best, usually a project manager or the chief estimator. They hold each draft against the request your team sent: changes found and missed, each piece's status, weights and hours, rate sources, the schedule note and the questions for the GC. Include a revision that landed after steel was cut and one the GC pushed back on.

// What you send

What your project managers pull together

Copies only
Commercial jobs only
01

20 to 30 revisions you handled

Each new issue, bulletin, sketch or RFI answer as it arrived, with the change order request your PM sent and what the GC did with it: approved, cut back or turned down.

02

Where the steel stood

Records from near each revision's date: approval status, purchase orders, production tracking and shipping logs. A PowerFab export or your own spreadsheets will do.

03

The bid the job was bought on

The original estimate, your rate sheet and the subcontract pages on changes, so added and deleted work prices the way that job was sold.

04

An NDA before any drawing moves

Signed first. AISC 303 keeps any copyright the design side owns in the contract documents with that side, so their terms matter too. No login to your model, PowerFab or the GC's project site.

05

Look-alike revisions, if needed

If drawings can't leave the office, we build look-alike revisions with your reviewer that keep the same kinds of changes and timing.

// Before it starts

Agreed before the first revision is copied

The owner and the reviewer settle these in writing before any drawing is shared.

Before the proof of conceptOwner decides
Your reviewer
Named by the owner, usually a PM or the chief estimator
Success criteria
Changes that must be found, statuses that must match, how close weights must come
Status date
Each revision judged on what was true the day it arrived
Rates
From the job's estimate and your rate sheet only
Price
A range for live change orders, given up front

// How it's scored

The request your PM sent, beside the draft

Revision by revision
piece by piece
Compared on the same revisionsWhat your PM sentThe AI draft
Time from revision received to change list ready for reviewFilled in from your revisionsFilled in from your revisions
Changes found on each reissued sheet, inside and outside the cloudsFilled in from your revisionsFilled in from your revisions
Changes carried in RFI answers and approval drawing notesFilled in from your revisionsFilled in from your revisions
Each affected piece's status that day: detailed, bought, cut or shippedFilled in from your revisionsFilled in from your revisions
Added and deleted weight and hours, with every rate's sourceFilled in from your revisionsFilled in from your revisions
Schedule effect stated, or asked forFilled in from your revisionsFilled in from your revisions
Questions for the GC that your PM also raisedFilled in from your revisionsFilled in from your revisions
Nothing is filled in yet. Each cell waits until drafts from your own past revisions have been scored.Your reviewer marks every row and makes the call.

// After a yes

About 30 days on live jobs

After a yes, each new issue, sketch or RFI answer on your open jobs gets a change list and a draft request as it arrives, for about 30 days.

Your PM checks every line, prices what has no rate and decides what goes to the GC. Nothing in your model, PowerFab or the shop schedule changes because of a draft, and the scoring table runs through the month.

// Later, ranked

Where change orders could lead

Ideas, not a plan
Each starts after the last is live
  1. 01

    Material buys from the cut list

    Revised cut lists set against stock and usable drops, with the buy list drafted for your purchasing lead.

    Next
  2. 02

    RFIs from the detailer's questions

    Questions raised while detailing written up one to an RFI, with the drawing location and a suggested answer, for your detailer to send.

    Then
  3. 03

    Back-charge replies

    An erector's or GC's back-charge matched to the drawings, approvals and shipping records behind it, for your PM to answer.

    After that

// One hard limit

It never changes a design or sends a change order.

It finds changes, shows where the steel stood and drafts the request, then stops. It never revises a model or drawing, never sizes a member or a connection, and never judges whether a connection still works; that stays with the engineer of record or your connection engineer. Your PM signs and sends every request, and holding or releasing shop work stays with your people.

Change order drafting carries its own price: a range before the test, a fixed price before you sign.

The range follows how many open jobs you carry and how many revisions a typical job sees.

// Questions

Change order questions from fab shops

The engineer didn't cloud every change. Will it still find them?
That is one of the things the test checks. The draft compares each reissued sheet with the one your detailer used and lists changes outside the clouds separately, so your PM can point them out. Anything it can't read clearly is listed for your reviewer, never guessed.
Can it tell us whether a revised connection still works?
No. Connection design stays with the engineer of record or the licensed engineer who designs connections for you. When a member changes size, the draft lists the connections on that member as affected and leaves the call to them.
We bid this job by the pound. Can it price the change that way?
Yes, if your contract says so. The draft weighs added and deleted steel the way the contract defines pay weight, using the gross-weight method in AISC 303 unless the contract sets another, and shows its weights next to your PM's numbers.
Does it work inside Tekla Structures, SDS2 or PowerFab?
No. During the test it reads copies of drawings, reports and exports that you send and never touches a model or a production database. How live drafts use your detailing and production records is settled after a yes.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Test it on revisions you already priced.

Thirty minutes with Rob. The form asks for your company and role, the job you would test and roughly how many revisions and RFI answers reach your PMs each month. Keep drawings back until the NDA is signed.

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