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Job 01 · Estimating

// Metal casting foundries · Casting quotes

Casting quotes drafted from the RFQ, the drawing and the annual volume, for your estimator to check.

For commercial iron, steel, aluminum and brass foundries and die casters. One job, tested on RFQs your estimator already answered. AI reads the customer's RFQ, casting drawing and annual volume, lays out alloy and specification, casting weight, tolerances, pattern or tooling needs, machining, heat treat and inspection, and lists every gap your estimator would have to ask about. Nothing it drafts reaches a buyer or your ERP.

Book a proof-of-concept call30 minutes with Rob
Past RFQs
20 to 30
Who prices
Your estimator
System access
None

// The one job

One RFQ package in, one draft quote and one question list out

A buyer emails a drawing, an alloy or specification callout, an annual volume and sometimes a photo of an old pattern. Your estimator works out what is being poured and in what, how many come off a mold, whether the tooling exists, what gets machined and heat treated, what has to be inspected, and what the buyer forgot to say.

For the test, AI goes through copies of RFQs you already answered and writes the estimator's first pass in the layout your own quote sheet uses. Each cost line comes from the rates you send or stays empty, each value names where it came from, and each blank becomes a question for the buyer.

Customer RFQEmail, casting drawing, volume
Alloy and spec
Rough weight
Annual volume
Tooling status
FeatureToleranceInspection
Invented RFQ, no customer's part
Read and laid out
from your own rates
Draft casting quoteFor your estimator
Weight used
Pattern or die
Heat treat
Open questions
LineBasisQuestion for buyer
Invented draft, for illustration

// What the estimator watches

Where a casting quote goes wrong before anyone prices it

The weight on the RFQ is often the wrong weight. A Casting Source column from 2022 says a foundry needs the rough casting weight, and that an estimated weight or a machined-part weight won't do. The Steel Founders' Society of America's guide to purchasing steel castings also prefers actual weight, with an estimate only when no actual exists. Metal cost and any per-pound surcharge follow that number, so the draft records where each weight came from and puts a machined weight on the question list.

Existing tooling has to be described before it can be quoted. That same column asks for the number of castings on the pattern, the pattern material, the flask size and the molding process, with photos of the cope and drag, and for each core box its size, box material and cores per box, photographed open and closed. The society's guide wants the type and condition of patterns and core boxes stated, and says drawings are still needed when patterns exist, preferably machine drawings with target points. When a customer supplies the pattern, it lists rigging, accuracy liability and delivery as things the order should spell out. The draft fills in what the package gives and turns the rest into questions.

The alloy callout decides what else is on the quote. ASTM's abstract for A536 lists ductile grades 65-45-12 and 80-55-06 as cast, 60-40-18 with a full ferritizing anneal, and 100-70-03 and 120-90-02 with quench and temper, normalize and temper or an isothermal treatment, so one wrong digit adds or drops a heat treat line. ASTM B26 says it is written for general purpose aluminum sand castings and may not cover the testing that highly loaded parts need, so a stronger requirement has to come from the buyer in words. San Antonio Water System's 2013 brass goods specification takes UNS C89520 or C89833 for parts that touch drinking water and C83600 for saddles, asks for NSF/ANSI 61 proof, and wants a no-lead mark such as NL cast or stamped in, with no paint or stickers. The draft carries each callout as written and marks any it can't square with the rest of the package.

Tolerances and inspection each come with a code that can be misread. ISO 8062:1994 graded castings CT1 to CT16, with callouts pairing a CT grade and an RMA grade. ISO 8062-3 and its companion parts replaced it in 2007, and its 2023 edition works in dimensional grades (DCTG), geometrical grades (GCTG) and machining allowance grades (RMAG), so a job revived from an old drawing and a new one may not use the same letters. The draft reproduces the callout and leaves any translation to your estimator. On inspection, ASTM A802 sets four visual acceptance levels built on graded comparators, and the society's guide wants coverage and quality level stated for ultrasonic, magnetic particle and penetrant work, with an approved shooting sketch for radiography. A drawing note that names a method without a level goes on the question list.

Your reviewer. The owner names the person who knows your quoting best, usually the lead estimator. They hold each draft against the quote that actually went out: alloy and specification, the weight used, the tooling line, machining, heat treat, inspection, and whether the question list matches what they would have asked. Put in one quote that ran on inherited tooling and one you declined.

// What you send

What your estimating desk sends

Copies only
Commercial work only
01

20 to 30 answered RFQs

The buyer's package for each, drawings included, with the quote your estimator sent back. Mix new parts and repeat work across the metals you pour, and include one you declined.

02

Your rate sheets

Melt, molding, core, cleaning, machining and heat treat rates as your estimators use them, plus your scrap and margin rules. A workbook or a page of notes is enough.

03

Tooling records for those RFQs

Whatever describes the patterns, core boxes and dies involved: a pattern card, a list, photos, and any toolmaker quotes behind the price.

04

Weights and job history

Rough or poured weights and job cards on repeat castings, so the draft can carry your real numbers and say which job they came from.

05

An NDA, then copies

Signed before any drawing moves, since customer drawings usually carry their own confidentiality terms. No login to your ERP or foundry system. If drawings can't leave the plant, we build look-alike RFQs with you that keep the same alloys, weights and callouts.

// Before it starts

Settled before the first drawing moves

The owner and your lead estimator agree on each of these first.

Before the proof of conceptOwner decides
Your reviewer
Named by the owner, usually the lead estimator
Weight rule
Which weight counts when an RFQ gives more than one
Left blank
Anything your records do not show, never guessed
Success criteria
Written down: lines that must match, questions that must be raised
Price
A range for running it live, given up front

// How it's scored

Your estimator's quote next to the draft, RFQ by RFQ

Line by line
your quote against the draft
Across the same 20 to 30 RFQsQuote that went outDraft from the test
Alloy, grade and specification read from the RFQFilled in on your RFQsFilled in on your RFQs
Weight used, and where it came fromFilled in on your RFQsFilled in on your RFQs
Tolerance callouts carried as writtenFilled in on your RFQsFilled in on your RFQs
Pattern, core box or die status, new or existingFilled in on your RFQsFilled in on your RFQs
Machining and heat treat lines your estimator includedFilled in on your RFQsFilled in on your RFQs
Inspection methods, coverage and levels on the quoteFilled in on your RFQsFilled in on your RFQs
Questions for the buyer your estimator also raisedFilled in on your RFQsFilled in on your RFQs
Time from package received to a draft ready to checkFilled in on your RFQsFilled in on your RFQs
Nothing in this table yet. A cell is filled only after drafts from your own RFQs have been scored.Your lead estimator marks each row, and that mark stands.

// After a yes

Roughly 30 days on new RFQs

Once your reviewer says yes, each new RFQ gets a draft quote and a question list for about 30 days, in the same layout as the test.

Your estimator checks, changes and prices every one, and sends it from your own system. No quote reaches a buyer on a draft alone, the scoring table keeps running, and any next job has a price of its own.

// Possible next jobs

After casting quotes, if you want more

In rough order
Each priced separately
  1. 01

    Casting certifications

    Heat, test and inspection records gathered into the certificate that ships with an order, for quality staff to release.

    Next
  2. 02

    Metal surcharge updates

    Each customer's agreed formula run on its index and period, with the price change drafted for your sales lead.

    Then
  3. 03

    Pattern and tooling records

    Patterns, core boxes and dies listed by owner and last use, so inactive tooling gets looked at in time.

    After that

// One hard limit

An estimator checks every quote.

The proof of concept drafts and lists, and stops there. It never sets a price, a lead time or a molding process, never decides whether you can pour the part or whether a heat or a casting meets a specification, and never opens your ERP, foundry or quality system or a live quote. Nothing goes to a buyer from it. Your estimator checks every quote and sends it, and defense or aerospace RFQs stay out of the test.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

What moves the range: how many RFQs reach your estimators each month, and how many metals and processes they cover.

// Questions

Questions from the estimating desk

Can AI work out the casting weight from a model?
Not in this test. It reads the weights the RFQ and your records give and says which one is which. If only a machined weight or none at all is given, the draft lists the question for your estimator.
What about parts that need a new pattern or a new die?
The draft marks the tooling as new and carries every callout that bears on it, such as a parting line note or a casting count the RFQ states. The tool price stays with your estimator or toolmaker, and the draft only places a figure you send it.
Does it choose the molding process or the number of castings on a pattern?
No. Those are your estimator's calls, along with whether to quote at all. If an RFQ or a record states them, the draft carries that value and names where it came from.
We quote out of a foundry system, not a spreadsheet. Does that matter?
Not for the test. It runs on copies and exports of RFQs and quotes, whatever produced them, and no one logs in to your system. If the job goes live, how drafts reach your system is settled after a yes.
Does the buyer ever see the question list?
Not during the test. Questions go to your reviewer, and in the live month your estimator decides what to ask and sends it. No buyer hears from us at any point.
We are a die caster, not a sand foundry. Does this still fit?
Yes. The job has the same shape: alloy, weight, tolerances, die status, trimming and machining, and inspection, drafted from the quotes you already sent. The draft follows your own quote sheet, so a die casting worksheet stays a die casting worksheet.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Test it on last quarter's RFQs.

A half-hour call with Rob about your metals, your role, the job to test and how many RFQs reach your estimators each month. Drawings stay with you until the NDA is signed.

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