30-min call with RobBook a proof-of-concept call
Iron, steel, aluminum and brass

// For metal casting foundries

AI for metal casting foundries, tested on castings you already quoted and shipped.

For independent commercial foundries and die casters that pour iron, steel, aluminum and brass for equipment makers. Start with casting quotes built from an RFQ, a drawing and an annual volume, or with the casting certifications your quality staff assemble from heat, test and inspection records. Either one becomes a free AI proof of concept on copies of 20 to 30 RFQs or orders you already closed. Your reviewer, the person on your team who knows that work best, compares each draft with what your people actually sent.

Book a proof-of-concept call30 minutes with Rob
Foundry proof of conceptSet before day one
First job
Casting quotes, or casting certifications
From you
Copies of 20 to 30 closed RFQs or shipped orders, after an NDA
We touch
No ERP, foundry or quality system, and no live quote or certificate
Calls kept
Estimators price; quality staff release
Left out
Defense and aerospace castings
Price
A range before it starts

// Jobs we would test

Two desks that run on documents, and two jobs behind them

2 open now
2 for later, one at a time

// Why these two first

Closed RFQs and shipped certificates show what right looks like

Five Census lines, one trade. The federal industry codes put iron foundries (331511), steel foundries other than investment casters (331513), aluminum foundries (331524), other nonferrous foundries, where brass and bronze sit (331529), and nonferrous die casters (331523) on separate lines, and a foundry that goes on to make finished products is classed with those products instead. This page is for the shops on those lines selling castings to equipment makers. Your metals change the paperwork, so your reviewer builds the sample from the mix you actually pour.

The first question on a quote is whether the part fits. A 2022 column in Casting Source, the American Foundry Society's magazine for casting buyers, tells them to stop mailing large mixed packages and to send each foundry the parts that match what it pours, because a poor fit comes back as a no-quote or a price nobody expected. Until they do, someone on your side still opens every package and sorts it. The quote your estimator sent back on each past RFQ shows how that sorting came out, which makes quoting straightforward to judge.

Die casters work from a published list. The North American Die Casting Association's Product Specification Standards name a checklist for new and inherited dies (T-2-1), one for die cast production specifications (C-8-1), and separate Standard and Precision tolerance tables for linear, parting line, draft and flatness dimensions. The 2021 edition numbers each one, so a die caster's RFQ can point at an item directly. A die coming over from another shop brings the inherited tooling questions with it, and those belong on the gap list.

Buyers put the heat number on the casting. Oregon's standard drawing for manhole covers and frames, RD356, dated effective June 1 to November 30, 2026, has them stamped with the manufacturer's initials, the heat number and the point of origin, and calls out gray iron to ASTM A48 Class 35B for the adjustment ring on the same sheet. A certificate has to agree with what is stamped, and one that reads correctly but names the wrong heat is the sort of error your quality staff catch by hand today. Every certificate you have shipped has a heat record behind it, so that job can be scored the same way as a quote.

Two later jobs come out of the same files. A 2019 Casting Source article describes how many US foundries price ferrous metal: a fixed base, a per-pound surcharge figured from an index and formula the two sides agree on, often adjusted quarterly, and a price change authorization both sides approve. Patterns are the other. North Carolina's statute on dies, molds, forms and patterns (G.S. 66-67.3) leaves ownership with the customer unless a written agreement says otherwise, and lets the maker take title after three years without use, once written notice has gone by registered mail and the customer has not acted. Other states have their own rules, and none of this page is legal advice.

One limit covers both jobs. Nothing in the proof of concept touches your ERP, foundry or quality system, a live quote or a live certificate, and nothing it produces decides that a heat or a casting meets a specification. An estimator checks every quote and quality staff release every certificate. Defense and aerospace castings stay out of the test.

// How the test runs

From closed work to a live month

  1. Step 01

    The owner picks the job and the reviewer

    Usually a lead estimator for quotes or the quality manager for certificates. The NDA is signed, the success criteria go in writing and you get a price range for the live job before a single file moves.

  2. Step 02

    Run it on copies of closed work

    Send 20 to 30 RFQs with the quotes your estimator returned, or 20 to 30 shipped orders with their certificates and the heat, test and inspection records behind them. We call this the sandbox: one free AI proof of concept on work you already closed. If a customer's drawings can't leave the plant, we build look-alikes with you.

  3. Step 03

    After a yes, about 30 days live

    New RFQs or new orders go through the same job for about 30 days, and a person approves each item before it goes anywhere. A next job is a separate decision at its own price, and monthly support comes after that.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

Rob gives the range on the call from three things: RFQs or shipped orders a month, how many metals and processes you run, and how your heat and test records are kept.

// Questions

Questions foundries raise early

We pour iron and aluminum. Can one sample cover both?
It should, if that is your mix. Iron, steel, aluminum and copper alloys answer to different specifications, so a sample with one metal would test half your desk. Your reviewer picks RFQs or orders across what you actually pour.
Do you need our foundry system or ERP?
No. The test runs on copies and exports of RFQs, quotes, melt logs, test reports and certificates, whatever produced them. Nothing logs in to your ERP, foundry or quality system, and no live quote or certificate is touched.
Will AI choose the molding process or set a price?
No. Those calls stay with your estimator and the people running your floor. The draft reads what the RFQ asks for, carries your own rates where they apply, and lists what is missing.
Can it decide whether a heat is good?
No. It sets each reported value beside the limit it read from the order's specification and lists anything that doesn't line up. Whether a heat or casting meets that specification, and whether a certificate goes out, stays with your quality staff.
We make some castings for defense or aerospace work. Can we still take part?
Yes, with commercial work only. Your reviewer picks RFQs or orders from industrial and other commercial customers, and nothing from a defense or aerospace program comes into the test.
Our customers' drawings carry confidentiality notices. Can we send them?
Most can come once the NDA is signed, but your customer's terms decide. Where those terms forbid it, we build look-alike RFQs with you that keep the same alloys, weights and callouts.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Bring the last 30 castings you quoted.

Half an hour with Rob on your metals, your role, the job you would test first and about how many RFQs or shipped orders you handle each month. Drawings and test reports stay at your plant until the NDA is signed.

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