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Job 03 · Oil spill plans

// Environmental consulting · SPCC plans

SPCC plan five-year reviews, read against the facility's records for the owner and the engineer to decide.

Client after client, a Spill Prevention, Control, and Countermeasure Plan comes due for its five-year review, and someone has to read the certified plan against years of tank changes, test reports and spill notes. In a free AI proof of concept, AI does that reading on copies of 20 to 30 reviews your team already finished and drafts the review record with every change it found. Your reviewer, the person on your team who knows SPCC work best, compares each draft with the review that was actually signed.

Book a proof-of-concept call30 minutes with Rob
Past reviews
20 to 30
Amendments it decides
None
Plans it certifies
None

// The one job

Five years on, the plan has to match the facility as it stands.

A review file starts with the plan as last certified, its facility diagram and its container table. Then comes whatever the facility kept since: records of tanks and drums bought, moved or retired, integrity test and inspection reports, drainage logs from the diked areas, briefing sign-in sheets and any spill notes. Your staff walk the site, hold the diagram up against what they see, and write up the review and the changes for the owner and, when one is needed, the Professional Engineer.

For the test, AI reads copies of finished review files and drafts the review record: each container in the plan matched to what the records and site notes show now, each change listed with its date and the document that shows it, the inspection and briefing records found or missing, and the review statement with its signature line and its "will" or "will not" left blank. Whether any change is a technical amendment, and whether the plan still fits the facility, stays with the people who sign. Your reviewer reads each draft beside the review your firm delivered.

Review filePlan and records
Certified plan
Container table
Test reports
Site walk notes
Container or areaRecordDate
Illustration, not a real file
Drafted for
the owner and PE
Review recordDraft
Plan last certified
Changes found
Records checked
Review statement
ChangeShown byFor the PE or owner
Illustration, not a real review

// What makes it hard

What the rule asks at five years, and where a plan drifts from its facility

The review clock and the amendment clock run apart. Under 40 CFR 112.5(b), the plan gets a review and evaluation at least once every five years, counted from when the facility became subject to the rule or, for one operating on or before August 16, 2002, from when its last review was due. The owner documents it and signs a statement at the start or end of the plan, or in a log or appendix, and the rule offers the words: "I have completed review and evaluation of the SPCC Plan for (name of facility) on (date), and will (will not) amend the Plan as a result." Where field-proven prevention and control technology would significantly reduce the likelihood of a discharge, the amendment follows within six months of the review and is put in place within six months after that. Separately, 112.5(a) asks for an amendment within six months of any change that materially affects the potential for a discharge, whenever it happens. The draft dates every change it finds, so your reviewer can see which ones fell between reviews.

The rule's own examples are where the reading starts. Section 112.5(a) names commissioning or decommissioning containers; replacing, rebuilding or moving them; rebuilding, replacing or installing piping; construction or demolition that might alter secondary containment; a change of product or service; and revised operating or maintenance procedures. A technical amendment needs a Professional Engineer's certification under 112.3(d), in which the engineer attests, among other things, that he or his agent visited and examined the facility; it never relieves the owner of carrying out the plan. EPA's published answers say a non-technical change, one that doesn't call for good engineering practice, needs no PE, and neither does a review where nothing changed, since the owner decides whether a change calls for a technical amendment. Its guidance for regional inspectors treats facility diagram changes as administrative. The draft sets each change beside the 112.5(a) example it most resembles and labels none of them technical or non-technical.

Capacity counts move with every container. Among its conditions, the rule covers a facility whose aboveground oil capacity tops 1,320 U.S. gallons, counting only containers of 55 gallons or more, or whose completely buried capacity tops 42,000 gallons. A container drops out of the count as permanently closed only when its liquid and sludge are gone, its lines are disconnected and blanked off, its valves other than vents are closed and locked, and a sign on it gives the date of closure; a tank drained and left connected still counts. For drums and totes, EPA's inspector guidance accepts an estimate, with the example of a drum area holding anywhere from 10 to 100 drums written up as 550 to 5,500 gallons. The draft adds capacity up again from the container records, lists every closure record missing one of those four steps, and checks the drum range against what the site notes counted.

Self-certified plans have edges of their own. A facility with 10,000 gallons or less aboveground, and no single discharge over 1,000 gallons or two over 42 gallons within any twelve months in the three years before self-certifying, may certify its own plan; Tier I also means no container over 5,000 gallons. The owner then certifies its own technical amendments, except that an amendment touching a part an engineer certified, such as an alternative offering environmental equivalence or a finding that secondary containment is impracticable, goes back to a PE. Growing past 10,000 gallons, or past 5,000 in one container at a Tier I facility, starts a six-month clock to move to a different kind of plan. Under 112.4, the same discharge sizes call for a report to EPA's Regional Administrator within 60 days. The draft totals capacity and lists every recorded spill with its volume and date, and leaves the tier, and any report, to the owner and the engineer.

Inspection records are the other half of the file. Section 112.7(e) wants inspections and tests run under written procedures, with records signed by the supervisor or inspector kept with the plan for three years, and 112.8(c)(6) adds integrity testing of each aboveground container on a schedule set by industry standards, with comparison records. EPA's inspector guidance recommends keeping formal test and inspection reports for the life of the container. In its summary of the editions it cites, API 653 sets certified inspections 5 to 30 years apart with monthly owner inspections, and STI SP001 sets intervals by tank size and configuration with monthly, quarterly and yearly owner inspections. Oil-handling staff also need a discharge prevention briefing at least once a year. The draft lists, container by container, the last integrity test, the owner inspections found for each period and the briefings on file. Your reviewer will check every container, capacity, date and record against the review you delivered, and confirm the draft called nothing technical, adequate or compliant.

// What you send

Reviews your team already finished

Copies only
Facility names can be masked
01

20 to 30 finished reviews

Five-year reviews as they went to the owner, with the signed review statement and any amendment that followed. Include one that ended in a PE-certified technical amendment, one self-certified plan, and one where nothing changed.

02

The plan each review started from

The plan as last certified, with its facility diagram, its container table and any engineer's statement on environmental equivalence or impracticability.

03

The facility's own records

Tank and drum records, closure records, integrity test and inspection reports, diked-area drainage logs, briefing records, spill notes, and the site walk notes and photos.

04

NDA, then copies

The NDA is signed before anything moves. Facility names and addresses can be masked, and we never sign in to your project files, a client's maintenance system or an agency site.

// Before it starts

Settled before the first plan is copied

Agreed in writing by the owner, or a principal who signs for the firm.

SPCC review test termsOwner decides
Your reviewer
Named by the owner, usually the PE or senior specialist who runs your SPCC work
Success criteria
In writing: which changes and records must be found, and which must be flagged
Reviews
Picked by your reviewer, with PE-certified and self-certified plans both in the mix
Who decides
The facility owner, and the PE for any technical amendment
Price
A range for the live job, given before any plan moves
NDA
Signed before the first copy

// How the test is judged

The review you delivered beside each draft

Plan by plan
against what the owner signed
On the same 20 to 30 reviewsWhat your team deliveredThe AI draft
Every container in the plan matched to current recordsFilled in on your reviewsFilled in on your reviews
Each change dated and set beside the example it resemblesFilled in on your reviewsFilled in on your reviews
Aboveground capacity recounted, closures checked for all four stepsFilled in on your reviewsFilled in on your reviews
Integrity tests, owner inspections and briefings found or missingFilled in on your reviewsFilled in on your reviews
Recorded spills listed with volume and dateFilled in on your reviewsFilled in on your reviews
Review statement drafted with "will" or "will not" left openFilled in on your reviewsFilled in on your reviews
Changes the draft called technical, which should be noneFilled in on your reviewsFilled in on your reviews
Not scored yet. No row is marked until your own review files have been read.The marks are your reviewer's alone.

// After a yes

About 30 days on reviews as they come due

When your reviewer says yes, each review that comes due gets the same reading for about 30 days.

Every draft goes to your staff to check against the site walk, then to the owner to sign the review statement. Any technical amendment still goes to the Professional Engineer to certify, and your firm delivers the review the way it does today.

Drafts and finished reviews stay side by side for the whole month. A second job begins only after that, and only if you pick one.

// Later, one at a time

Where SPCC reviews could lead

Options, ranked later
Each priced separately
  1. 01

    Change tracking between reviews

    Container, piping and procedure changes logged as facilities report them, each dated, so the owner or engineer can see the six months running.

    Next
  2. 02

    SWPPP inspection reports

    Inspectors' notes, photos and storm readings turned into the report each stormwater permit asks for, ready for the operator's signatory.

    Then
  3. 03

    Phase I ESA report sections

    Site history, records review and reconnaissance drafted from the file, with every opinion left to your environmental professional.

    After that

// One hard limit

It never decides whether a change is a technical amendment.

That call, the review statement and every certification belong to the facility owner and the Professional Engineer. The test never certifies or amends a plan, never decides whether a facility complies, never signs anything, and never contacts an owner, an operator or an agency. It works only on copies of finished review files. The engineer or the owner decides and signs.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

Rob gives the range on the call, once he knows how many SPCC plans your team keeps on a review cycle and how many come due in a typical year.

// Questions

SPCC plan review questions

Does a Professional Engineer have to sign every five-year review?
EPA's published answer is no when nothing has changed. The owner documents the review and decides whether any change calls for a technical amendment, and it is the technical amendment that needs a PE, unless the facility qualifies to self-certify. The draft leaves that decision to the owner and the engineer.
Will the AI tell us which changes are technical amendments?
No. It lists every change it finds with its date, the record that shows it and the example in 40 CFR 112.5(a) it resembles, such as a replaced tank or rebuilt containment. Whether a change is technical, non-technical or needs no amendment at all is for the PE or the owner.
Can it read plans another firm certified?
Yes. If a review starts from a plan someone else wrote, send that plan as it stands. The draft reads it the same way, flagging any section, table or diagram entry it can't match to the facility's records.
Does anyone from your side visit the facility?
No. The draft works from your site walk notes and photos and lists anything the plan shows that the notes never mention. A PE's certification still rests on a visit by the engineer or the engineer's agent, as 40 CFR 112.3(d) says.
Some of our facilities also fall under state tank rules. Does that matter?
Tell us which rules your reviewer applies to each facility. In California, for example, Sacramento County's CUPA lists preparing an SPCC Plan under 40 CFR 112 among a tank facility's duties under the Aboveground Petroleum Storage Act. The draft follows the requirements your reviewer names and never decides which ones apply.
Do you need our clients' maintenance or tank gauging systems?
No. Exports, scans and PDFs of the records are enough. We never sign in to a client's maintenance or gauging system, your file server or an agency site.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Start with the SPCC reviews your team finished last year.

Rob will want to know what kinds of facilities you plan for, who signs your PE certifications, and roughly how many reviews come due in a year. The call takes 30 minutes, and plans and facility records stay with you until the NDA is signed.

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