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Job 02 · Quality and shipping

// PVF distributors · MTR packages

Material test report packages, matched line by line to the heats that actually shipped.

A plant or an energy buyer wants the mill's report for every line on the order. Someone on your team finds the heat for each shipped line, pulls its material test report, compares it with the order and builds the package. In a free AI proof of concept, AI assembles those packages again from copies of 20 to 30 orders you already shipped. Missing or mismatched reports are listed before a package would be called complete. Your reviewer, the person on your team who knows your certs best, compares each draft with the package that went out.

Book a proof-of-concept call30 minutes with Rob
Orders tested
20 to 30, already shipped
Reports ruled on
None
Shipments released
None; your team does that

// The one job

From a packing list to a package someone can sign off

A PVF order can ship in pieces from different warehouses, with pipe from one heat, flanges from another, and fittings carrying a maker's code where a heat number would be. Someone checks the pick ticket or packing list, finds the report behind each line, reads the grade and specification against the order and files the set the customer asked for.

For the test, AI reads copies of those orders and reports and assembles the package for each shipment: each line, the heat it shipped from, the mill's report that covers that heat, and the grade and specification shown beside the order's wording. Whatever it can't tie together goes on a list with the reason. It never decides that a report satisfies a specification; a person on your team does.

Order and reportsPacking list and PDFs
Order no.
Ship-to
Customer spec
Ship date
Line shippedHeatReport on file
Made-up example order
Matched by heat
for your reviewer
Draft MTR packageFor your quality lead
Lines shipped
Reports matched
Missing
Mismatched
LineReportGrade vs order
Made-up example package

// The hard parts

Why a stack of reports is not yet a package

Pipeline buyers keep these records for the life of the line. For onshore steel transmission pipelines, 49 CFR 192.607 calls for records of diameter, wall thickness, seam type and grade that are kept for the life of the pipeline and are traceable, verifiable and complete. Section 192.67 adds yield and tensile strength and chemical composition for pipe installed after July 1, 2020. On those same newer lines, Section 192.205 reaches valves, by the standard and pressure rating each was made and tested to, and reaches flanges, fittings and other components of X42 or higher over NPS 2, by the specification in effect when they were made. ASTM's own listing shows A106 moving from its 19a edition to a current 26, so the draft records the edition each report states. Those duties sit with the operator, and this is a summary, not legal advice; the draft never says a record meets any rule.

A fitting report is not a pipe report. ASTM A234, the wrought carbon and alloy fitting specification, applies to fittings covered by ASME B16.9 and B16.11 and four MSS standards, sends a fitting that differs from those standards to Supplementary Requirement S58 of A960, and leaves cast welding fittings to A216 and A217. A report naming A216 WCB on a line the order wrote as A234 WPB goes on the list, and so does a nonstandard fitting whose report never mentions S58. The draft shows the words on each report beside the words on the order, and your quality person decides what they mean.

The heat on the paper has to be the heat that shipped. A published piping guide on traceability says the number marked on the pipe, the report and the packing list should all agree, each heat should have its own report, and the packing list should say which items came from which heat. Real orders test that. One line splits across two heats, a bundle gets picked again, a fitting carries its maker's code in place of the mill's number. The draft lists any shipped line with no report for its heat, any report that covers none of the lines, and any line whose heat can't be read from your records.

Public water work brings its own paper. EPA's American Iron and Steel requirement for State Revolving Fund projects covers products such as lined or unlined pipes or fittings, flanges and valves. Its December 2016 refresher describes two routes: a letter from the final manufacturer, or Step Certification, in which each handler, whether supplier, fabricator, manufacturer or processor, certifies that its step was performed domestically. On a step-certified job your warehouse can be one link in that chain of letters. The draft lists the lines your reviewer marks as needing a letter and whether your file holds one, and it offers no view on whether a letter is enough.

What your reviewer watches. Usually the quality lead or whoever signs off certs. They check that each shipped line landed on the right heat and report, that every missing or mismatched report was caught, that nothing was called complete when it wasn't, and that the draft matches what your customer actually received. Dual-certified pipe, with more than one specification named on one report, belongs in the sample, along with a split-heat line and a report the mill reissued.

// What you send

What the test needs from your cert desk

Copies only
No ERP or shared drive login
01

20 to 30 shipped orders

Each order with its pick ticket or packing list and the report package that went out. Include a split-heat line and a package a customer sent back, if you have one.

02

The reports on file

The mills' and makers' reports for those heats as you keep them, scanned PDFs included, with any log that ties a heat to a receipt or a bin.

03

What each customer required

The cert clauses from the POs and any customer quality requirements, including requests for a certain report type or specification edition.

04

An NDA, then copies only

Signed before any order or report moves. We never sign in to your ERP, a shared drive or a customer's portal. Customer names can be masked, and if files can't leave, your reviewer helps us build look-alike orders.

// Before it starts

Agreed before the first report is copied

The package is what your customer will file, so the owner settles who decides what before anything moves.

MTR package test termsOwner signs off
Your reviewer
Named by the owner, often the quality lead or whoever signs off certs
Who decides
A named person on your team rules on every report and every mismatch
Package rules
What each customer wants in a package, by order type
Success criteria
Written and agreed: heats matched, reports found, gaps listed
Sample
Picked by your reviewer, with split heats and a returned package in it
Price
A range for running MTR packages live

// How it's judged

Each draft package beside the one that shipped

Order by order
Every heat accounted for
On the same 20 to 30 shipped ordersThe package your team sentThe AI draft
Each shipped line tied to its heat numberFilled in on your ordersFilled in on your orders
The right mill report found for that heatFilled in on your ordersFilled in on your orders
Grade and specification shown beside the order's wordingFilled in on your ordersFilled in on your orders
Missing reports listed before the package is called completeFilled in on your ordersFilled in on your orders
Mismatched or unreadable reports listed, with the reasonFilled in on your ordersFilled in on your orders
Dual-certified reports handled the way your reviewer expectsFilled in on your ordersFilled in on your orders
Nothing ruled on: every judgment left for a personFilled in on your ordersFilled in on your orders
Empty on purpose. Every box stays empty until your own shipped orders have been through it.Your reviewer grades every row, and that grade is final.

// After a yes

About 30 days on orders going out

Once your reviewer says yes against the success criteria, each new order that needs reports gets a draft package for about 30 days, before the shipment leaves.

A named person on your team reviews every package, settles every missing or mismatched report and decides whether it goes. Nothing reaches a customer, and nothing changes in your ERP, on a draft alone.

// What could come next

Possible next jobs, ranked

Ideas to weigh together
Each priced alone
  1. 01

    Material take-off quotes

    Long take-offs and RFQ line lists read and matched to your items as quote drafts, with specials flagged.

    Also open
  2. 02

    Report re-issue requests

    An old order's package rebuilt on demand from the reports your files hold for those heats.

    Next
  3. 03

    Valve tag and test records

    Project tag lists matched to the figure numbers shipped and the test certificates on file.

    Then

// One hard limit

It never rules on a report or releases a shipment.

The proof of concept works only on copies. It never touches your ERP, a live order or a shipment, never accepts a substitute material, and never decides that a report satisfies a specification. A person on your team checks every package. Defense and aerospace orders stay out of the test. Rules named here are summarized for context, not as legal or engineering advice.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

What moves the range: how many orders a month leave with reports, how many heats a typical order touches, and how your report files are kept.

// Questions

Questions from the cert desk

Will the AI tell us a report meets the spec?
No. It puts the grade and specification on the report beside the order's wording and lists any difference. Your quality person decides whether the report satisfies the specification.
One line shipped from two heats. Can it handle that?
Yes, when your pick ticket, packing list or heat log shows both. The draft shows each heat with its report and the quantity it covers. If your records can't say which heat shipped, the line comes back as a question.
What happens when a report is missing?
The line is listed as missing, with what was looked for: the heat, the report, or a field the report doesn't show. Nothing is filled in from a similar report or a neighboring heat.
Some of our pipe is dual-certified on one report. Does that confuse it?
It is treated as the report states it. The draft shows every specification on the report next to the one the order named, and your reviewer sets the rule for those lines in the success criteria.
Do you connect to our ERP or document system?
No. Copies and exports are all the test uses, and we never sign in to your ERP, a shared drive or a customer's portal. How an approved package would reach your system is scoped and priced only after a yes.
Rob Eason

Rob Eason, founder

// Book a call with Rob

Start with the package a customer sent back.

A 30-minute call with Rob. He'll ask about your company and role, the job you'd test, and how many orders a month leave with reports. Keep orders and reports back until the NDA is signed.

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