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Job 02 · Maintenance office

// Crane and rigging companies · Inspection records

Crane inspection records, assembled into one file per machine for your safety or maintenance lead.

A machine's history sits in monthly sheets, an annual report, shop work orders and a folder of operator cards. In a free AI proof of concept on copies of 20 to 30 machine files, AI assembles each file and lists the machines with a date missing or an item still open. Your reviewer, the safety or maintenance lead who knows these records best, compares every draft with the file your office actually keeps.

Book a proof-of-concept call30 minutes with Rob
Machine files
20 to 30
Machines called safe by the AI
None
Inspections signed
None

// The one job

One machine, many folders, and one file at the end

Your competent person fills in the monthly. A qualified person, on staff or hired in, writes the annual. Mechanics close work orders, someone orders parts, rope gets changed, and a customer asks for the latest reports. All of it gets filed by date or by whoever received it, so the record for one machine has to be pulled together each time somebody asks.

In the test, AI reads copies of those records and assembles each machine's file: annual and monthly inspection dates, the items inspected, deficiencies and the corrective work that closed them, operator qualification references, and a list of machines with a date missing or an item open. It decides nothing about a machine's condition. Your reviewer checks each file against the records your office holds.

Records on handCopies
Monthly inspection sheet
Annual report
Shop work order
Operator certificate
RecordDateMachine ID
Invented records, no machine's data
Filed by
machine and date
Machine fileFor your safety or maintenance lead
Last annual
Monthly dates
Open deficiencies
Operator references
ItemFound inStatus
Invented file, for illustration

// What makes it hard

Why a crane's file never assembles itself

The clock runs on an exact date. Under 29 CFR 1926.1412, a monthly inspection covers the same 14 items as each shift's, and the annual adds a detailed check of 21 more, from sheaves and drums to slider pads, labels and decals, plus functional testing. Monthly records are kept at least three months and annual records at least 12, each with the items checked, the results, and the inspector's name, signature and date. In a September 10, 2015 letter OSHA held that "at least every 12 months" means on or before the anniversary date, not the end of that month, and that a machine out of service on that date can't return to service until the annual is done. Each draft shows the last annual and the day the next one falls due, counted from the sheet itself. A manufacturer's schedule that goes further binds too, under 1926.1412(j).

Idle time and plant work change the count. Equipment idle three months or more needs a qualified person's inspection before its first use under 1926.1412(h). OSHA's general industry rule for crawler, locomotive and wheel-mounted cranes, 29 CFR 1910.180, draws the lines elsewhere: idle from one month up to six months calls for a frequent inspection before service, idle six months for a complete one, and standby cranes need one at least twice a year. Its monthly record on critical items such as brakes, hooks and ropes carries the date, the inspector's signature and the crane's serial number or other identifier. Which rule applies to a given machine depends on its work, so the draft shows the dates and leaves that call to your reviewer.

Open items run on their own deadlines. A deficiency the annual inspector says isn't a hazard but should be watched has to be checked at each monthly under 1926.1412(f). Wire rope has three categories of deficiency under 1926.1413, and when an annual rope inspection isn't feasible because of the setup or the site, a running rope gets no more than six extra months. A Category I operational aid, such as an anti two-blocking device, must be repaired within 7 calendar days and a Category II aid within 30, with more time only if the employer documents that parts were ordered. OSHA's compliance directive, CPL 02-01-063, has its inspectors determine whether parts are on order and note the dates. So the draft ties each open item to the inspection that raised it, the work order that closed it and any parts order, and lists the ones with no closing record.

Who signs, and what they must hold, changes by state. OSHA's 2016 FAQ says crane inspectors need expertise that fits the inspection but don't have to be certified. Washington goes further: covered cranes are inspected and proof load tested every year by an accredited crane certifier the state recognizes, nobody who repaired a load-sustaining part may certify that crane in the same period, and events such as power line contact, a tip-over or certain overloads suspend the certification until that certifier reinspects, with the owner emailing the state within 24 hours. California requires an annual examination by a licensed certificating agency for cranes above three tons in lifting service, with annual and quadrennial certificates kept for each one. The draft records who signed each document and the credential it shows. Whether that was the right person stays with your lead.

Operator references point back at the machine. Under 1926.1427, a certificate is based on equipment type, or type and capacity, and runs five years, but a certificate alone doesn't establish qualification. The employer's evaluation record names the operator, the evaluator with a signature, the date, and the make, model and configuration of the machine used, and it has to be available at the worksite. OSHA's directive has its inspectors see whether the serial number on the load chart matches the crane, and its rule on design names ASME B30.5, Mobile and Locomotive Cranes, for mobile cranes built on or after November 8, 2010. Your reviewer will watch for the right machine under each record, dates that agree across documents, open items carried forward, and operator cards that line up with the machine's type.

// What you send

Machine files your office already keeps

Copies only
Personal identifiers blacked out
01

20 to 30 machine files

Whatever your office holds for each machine: monthly sheets, annual reports, post-assembly and post-repair records. Include a machine that sat idle and one with a long-running open item.

02

Shop and parts records

Work orders, rope changes and parts orders for those machines, with the dates they closed.

03

Operator references

Certificates and employer evaluation records for the operators on those machines, with Social Security numbers, birth dates and other personal identifiers blacked out.

04

Your inspection program

The checklists you use, the manufacturer schedules you follow, and any state certification the machines carry.

05

NDA, then copies

Signed ahead of the first record. We stay out of your maintenance, dispatch and rental systems. Files that can't leave the building get look-alikes built with you, keeping the same kinds of gaps.

// Before it starts

Settled before any record is copied

The owner and your reviewer agree on these first.

Machine file test termsOwner decides
Your reviewer
Named by the owner, usually the safety director or maintenance manager
Success criteria
In writing: which records must be placed and which gaps must show
Machines
A mix your reviewer picks, idle and rented-out units included
Who signs
A competent or qualified person, on every inspection
Price
A range for the live job, given up front

// How it's judged

The file your office holds, beside the draft

Machine by machine
Record by record
Across the same 20 to 30 machinesWhat your file heldThe AI draft
Annual inspection date and the day it comes dueFilled in from your machine filesFilled in from your machine files
Monthly inspection dates, and any month without oneFilled in from your machine filesFilled in from your machine files
Items inspected and results, by inspectionFilled in from your machine filesFilled in from your machine files
Deficiencies tied to their corrective workFilled in from your machine filesFilled in from your machine files
Open items and parts orders listedFilled in from your machine filesFilled in from your machine files
Who signed each record, as the record showsFilled in from your machine filesFilled in from your machine files
Operator references matched to the machine's typeFilled in from your machine filesFilled in from your machine files
Machines listed with a date missing or an item openFilled in from your machine filesFilled in from your machine files
Not scored yet. Cells stay empty until files from your own fleet have been run.Your reviewer marks every row and has the final word.

// After a yes

About 30 days on machines still working

If your reviewer says yes, new monthlies, annuals and shop records go through the same assembly for about 30 days.

Your safety or maintenance lead reviews every file and decides what happens next, and a person approves each item before it goes anywhere. A competent or qualified person still performs and signs every inspection, and any next job has its own price.

// Possible next jobs

Where machine files could lead

Ranked, not promised
One at a time
  1. 01

    Crane rental quote requests

    Call notes and emails read into job sheets and quote lines for your estimator.

    Next
  2. 02

    Due-date lists by machine

    A monthly list of machines with inspections coming due or items open, for your maintenance lead to schedule.

    Then
  3. 03

    Customer document packets

    The inspection and qualification pages a customer or GC asks for, gathered for your office to send.

    After that

// One hard limit

It never decides that a machine is safe to operate.

The draft shows what the records say and where they stop. A competent or qualified person performs and signs every inspection, and your safety or maintenance lead decides what each open item means. The proof of concept never touches your maintenance, dispatch or rental system or a live record, never plans a lift, never picks a crane and never reads a load chart for use. Federal and state rules appear here so your team can see what a file is built around. Nothing on this page is legal or engineering advice.

Priced per job. You get a range before the proof of concept and a fixed price before you sign.

Rob sets the range on the call, after hearing how many machines you run and how many states they work in.

// Questions

Crane inspection record questions

Does the AI say whether a crane passes?
No. It assembles the records and lists what is missing or open. A competent or qualified person performs and signs every inspection, and your safety or maintenance lead decides whether anything needs action.
Our annual inspections come from an outside company. Can those go in?
Yes. Send the reports as you received them, in whatever format that company uses. The draft records who signed each one and places it under the right machine.
Some of our cranes work in plants and others on construction sites. Does that matter?
It can. OSHA's construction and general industry crane rules keep different inspection schedules, so the draft shows each machine's dates as they stand. Which rule applies is for your team to decide, and this isn't legal advice.
Do you need operators' personal information?
No. Send certificates and evaluation records with personal identifiers blacked out. The draft only needs the name, the certificate's type and its dates, as the record shows them.
Can it read the load chart in the file?
Only to note which machine the chart belongs to, by serial number, if one is printed on it. It never looks up a capacity, checks a lift or says what a machine can pick.
Rob Eason

Rob Eason, founder

// Book a proof of concept call

Start with the files your office already keeps.

Thirty minutes with Rob about your fleet, your role and roughly how many machines you keep files on. Inspection reports, work orders and operator cards stay with you until the NDA is signed.

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